SOLUTIONS FOR ROTATING AND STATIC EQUIPMENT
Pump Refurbishment Upgrade and Re-Rate
Steam Turbine Refurbishment Upgrade and Re-Rate Up to 100MW
Gas Compressor Refurbishment Upgrade and Re-Rate
Hydro Turbine Refurbishment and Upgrade of Plant

Re-Design of turbine runners for improved efficiency and output
Valve Refurbishment Upgrade

Heat Exchanger Refurbishment

Advanced Parts Solutions

Material and Performance Upgrades

Workshop Services

Site Services Failure Analysis Troubleshoot

Site Overhauls and Repair

Installation and Commissioning
Project Management

Project Rehabilitation

Plant Outage

Engineering and Design Support

ROTATING EQUIPMENT AND SERVICES
Supply of new Rotating Equipment
Design Modification for Specific Conditions and Engineering of Upgrades Failure Analyses
Field Service Technology
Workshop Overhauls
Supply of Spare Parts
Reverse Engineering Capability
Performance Assessment

  • Pumps
  • Compressors
  • Steam Turbines
  • Gearboxes
STATIC EQUIPMENT AND SERVICES
Supply of new Static Equipment
Engineering of Upgrades
Failure Analyses
Field Service Technology
Workshop Overhauls
Supply of Spare Parts
Reverse Engineering Capability
Performance Assessment

Overhaul of All Types of Valves
PSV Calibration
Gas and Liquid Pressure Testing
Lapping of Flat Components

Maintenance, Cleaning and Repair Services for Heat Exchangers
HE Leakage Test
Flushing Services
Corrosion Protection
ASSET INTEGRITY & INSPECTION SERVICES
Dimensional Inspection by Conventional Methods
Dimensional Deviation Analysis Using 3D Laser Scanner
Reverse Engineering Capability
Turbomachinery Failure Analysis
Performance Assessment of Turbomachinery
Engineering and Upgrades
NDT (MPI, DPI, UT)
Positive Material Identification by X-Ray Fluorescence Method
Vibration Analysis
Alignment Analysis
PRESSURE PUMPING & FLOW CONTROL
Supply of Pumps and Flow Control
Units Flow Line Safety Restrain System
Spare parts (plungers, etc.)
Rental
Various end-connection configuration
Certification
Engineering support

  • Pumps
  • Valves (plug, check, relief)
  • Tees, Wyes & Laterals
  • Crossovers
  • Swivels (10, 20, 30, 50, 60, 80, 100)
  • Pipes
  • Loops
WORKSHOP
Bions Group operates inside 3,500 m2 closed facility and 6,500 m2 yard space
Facilities include
  • 20 tonne Low-Speed Balance Machine
  • 160 tonne hydraulic press
  • Pressure Test Facility (15,000 psi rating)
  • Valve Test Benches
  • Megger Test facility
  • 3-D Laser Scanning
  • MPI Material Analyser
  • NDT (Dye-Pen, Magnetic Particle Inspection)
  • Dimensional Inspection
  • Lapping machines (2 off)
  • High-pressure chemical wash area
  • 16 tonne crane capacity (2 off)
  • In-house CNC and Manual manufacturing capability
  • Welding capability
  • Phosphating
  • Painting
  • Bead Blasting
WHAT WE SUPPLY
  • Universal milling and drilling machines (All Types)
  • Benchtop marking systems
  • Universal turning machines (All types)
  • Integration marking systems
  • Hand-held marking systems
  • Durchmesser (All Types)
  • Spare Part for all noted Equipments
  • Steam boiler plant
  • Bearings
  • Chemical Reagents (Based on Request)
VALUE WE CAN ADD
  • Assets uptime optimization
  • Reducing the costs for maintenance
  • Safety, Health & Environment (SHE)